Page 10 - Union
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PART.         GRADE INFORMATION                                                                                                                                                                                                PART.
         A                                                                                                                          CERAMIC                                                                                           A



                                                                                                                                    Union Ceramics take pride in its outstanding wear resistance and thermal shock resistance with high
                                                                                                                                    speed cutting. Pure raw materials give stability and fine microstructure to the products.
                                                                                                                                    Through HIP process, shaped bodies are completely condensed so that finished goods are strong
                                                                                                                                    and resistant against fracture and wear.
      TURNING                                                                                                                                                                    ely higher than carbide inserts.                     TURNING
            &                                                                                                                       • Longer tool life through excellent wear resistance                                              &
      MILLING                                                                                                                       • Precise cutting and superior surface roughness                                                  MILLING

                                                                                                                                                       Excellent flank & notch wear in   High Speed Steel, High Chrome Steel in medium or
                       Application Range                                                                                                        SW400  high speed cutting           low speed cutting                   Tougher
                                                                                                                                                       Al2O3+SiC                    Roughing and medium cutting with heavy interruption
                                                                                                                                                       Excellent flank & notch wear in
                      High                                                                                                                      SW800  high speed cutting           Nickel Base Alloy, Cobalt Base Alloy in high speed cutting
                                                                                                                                                                                    Roughing and finishing with continuous or light interruption
                                                                                                                                                       Al2O3+SiC
                                    PCBN, PCD                                                                                                 Whisker  WT400  Improved notch wear resistance & tool life  High Speed Steel & High Chrome Steel
                                                                                                                                                                                    Roughing and medium cutting with heavy interruption
                                                                                                                                                       AlTiN+TiN multi coating on SW400
                                        Ceramic                                                                                                        Improved notch wear resistance & tool life  Nickel based alloys & Cobalt based alloys
                                                                                                                                                WT800  AlTiN+TiN multi coating on SW800  Roughing and medium cutting with light interruption  Harder
                                                                                                                                                       Tougher alternative to ST300  Universal grade for machining cast iron and  Tougher
                                    Cermet                                                                                                      ST100  High thermal shock resistance  hardened steel
                       Cutting Speed         Coated Carbide                                                                                     ST300  Excellent wear resistance    A basic choice for machining hardened steel and
                                                                                                                                                       Al2O3+TiC
                                                                                                                                                                                    alloy steel
                                                                                                                                                       Al2O3+TiCN
                                                                                                                                                       Alternative to PCBN
                                                                                                                                                ST500
                                                                                                                                                       fine microstructure
                                                                                                                                                       Al2O3+TiCN                   Fine finishing for hardened steel and cast iron
                                                       Carbide                                                                                  ST900  Excellent wear and thermal   Fine finishing for hardened steel
                                                                                                                                              Al2O3 Series  Al2O3+TiCN
                                                                                                                                                       shock resistance
                                                                                                                                                                                    and cast iron in high speed
                                                          Submicron Carbide                                                                     TC100  Wear resistance improved     Finishing for hardened steel and cast iron
                                                                                                                                                       TiN coated
                      LOW                                                                                                                              Excellent wear resistance
                                                                                                                                                TC300  TiN coated                   Finishing for hardened steel and cast iron
                           LOW                                                          High
                                                          Feed                                                                                  TM300  Excellent wear resistance    Finishing for hardened steel and cast iron  Harder
                                                                                                                                                       & thermal shock resistance
                                                                                                                                                       High thermal shock resistance                                   Finishing for
                                                                                                                                                SD200  Usable with coolant          Machining ductile cast iron        ductile cast
                                                                                                                                                                                    Finishing for ductile cast iron and hard materials
                                                                                                                                                                                                                         iron
                                                                                                                                                       TiC+Al2O3
                       Mechanical Properties                                                                                                    SZ200  Toughened by zirconia        Finishing, semi-finishing of cast iron and steel  Tougher
                                                                                                                                              ZrO2 Series  Al2O3+ZrO2
                                                                                                                                                       High chemical stability
                                                                                                                                                       Harder alternative to SZ200
                          2200                                                                                                                  SZ300  Al2O3+ZrO2                   Finishing, semi-finishing of cast iron and steel  Harder
                                                                         Al 2O 3 + SiC                                                                 Good toughness and thermal shock resistance
                                                                                                                                                 SN26  Well balanced wear resistance and toughness  First choice for roughing with interrupted cuts  Roughing
                                                                                                                                                                                                                        in lower
                          2100                                                                                                                         Si3N4                        Roll turning and milling of cast iron and steel  speed
                                     Al 2O 3 + TiC(N)                                                                                                  Tougher alternative to SN400
                                                                                                                                                SN300  Thermal shock resistance and good toughness  Roughing and high speed cutting with  Tougher
                                                                                                                                                                                    interruption
                          2000                                                                                                                         Si3N4
                                                                                                                                                SN400  Excellent wear resistance in high speed cutting  First choice for roughing of cast iron
                                                                                                                                                                                    High speed machining with interrupted cuts
                        Hardness (HV)  1800  Al 2O 3 + ZrO 2                                                                                    SN500  Harder alternative to SN400  High speed roughing for cast iron
                                                                                                                                                       Si3N4
                          1900
                                                                                                                                                       Improved wear resistance at high cutting speed
                                                                                                                                                       Si3N4
                                                                                                                                                                                    high speed
                                                                                                                                                       Si3N4
                                                                                        Cermet                                                Si3N4 Series  SN600  Excellent wear resistance in interrupted cutting  Roughing for hard material with interruption and  Harder
                          1700                                                                                                                         Advanced grade with SiAlON contained
                                                                    Si3N4                                                                       SN800  superior edge strength       Great performance against notch wear  Harder
                                                                                                                                                       SiAlON                       High speed roughing of high temperature alloy and inconel
                          1600                                                                                                                         Excellent thermal shock resistance and
                                                                                                                                                SN900  thermal conductivity         Tough machining in Heat Resistance Super Alloy (HRSA)
                                                                                                                                                       SiAlON                                                           Tougher
                          1500                                                                                                                         Excellent thermal shock resistance and   Ni-based Alloy, Cobalt-based Alloy in medium or low speed
                                                                                                                                                SN1000 thermal conductivity         cutting
                                                                                                                                                       SiAlON                       Roughing and Medium cutting with heavy interruption
                                   3             4             5             6             7              8                                     NC400  Excellent wear resistance    Cast Iron in roughing and semi-finishing cutting
                                                             Fracture Toughness (KIC)                                                                  & thermal shock resistance


              6                                                                                 UNION MATERIALS                     CUTTING TOOLS                                                                                   7
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